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Process Engineer - Knoxville, TN

 

Reily Foods Company

 

LET’S GET BREWING! The Process Engineer will instill a continuous improvement excellence culture and stimulate management thinking about structured problem solving to ensure the successful application of CI/Lean principles, concepts, tools and methodologies for the company. This will be accomplished by developing, recommending and implementing continuous improvement strategies designed to reduce cost, eliminate product / process variability and achieve measurable increases in manufacturing margins, quality, productivity, and safety while exceeding related operational / customer satisfaction performance measures.

BLENDING TO PERFECTION. The crucial step to this position’s success.

  • Develop technical mastery of the core production processes. Execute packaging material problem solving work in the supply chain. Problems could include:
    • Learn all key safety items related to plant operations.
    • Learn inputs, outputs, and transformations of the process.
    • Learn how each basic component operates and its application in the process.
    • Learn quality parameters/specifications and how to measure quality.
    • Complete new manager technical qualification.
  • Identify key process parameters and their impact on the process.
    • Learn process parameters (pressure, flow, temperature, speed/rate, timing, of components.
    • Complete a Quality Defect Matrix.
  • Learn capacities and constraints.
  • Lead initiative/capital project.
    • Lead Commissioning, Qualification, Verification (CQV) process.
    • Participate and lead GSUM/FEE.
    • Lead material improvement projects, which could include managing material changes, qualifying alternate materials, delivering material cost savings or participating in new product launches.
  • Stabilize core production process areas to deliver critical results. Problem solving and improvement work will involve the following activities:
    • Collecting and analyzing data from suppliers, plant operations, customers, and consumers.
    • Designing and executing experiments, at both supplier sites and in plant operations.
    • Validating improvements/corrective actions will deliver the desired benefits.
    • Implementing the improvements/corrective actions in the supply chain.
    • Partner with New Product Development, Engineering and Marketing in decisions on final package design for new packaging initiatives.
    • Managing specifications and changes with associated testing or project work.
    • Written reports on testing, validations and problem-solving measures.
  • Supports and complies with GMP’s. Understands and follows emergency action plan.
  • Actively participates in all food safety and site related training. Communicates any food safety and quality issues to production personnel and management.
  • Other duties as assigned.

THE SIMPLE INGREDIENTS. Ideal candidates will meet the following requirements.

  • BS in Engineering discipline and up to 3 years of manufacturing experience, consumer products operation ideal.
  • Prior experience in continuous improvement initiatives and Lean implementation a plus.
  • Understands the CQV process – Commissioning, Qualification, Verification process. Ability to design and execute experiments and/or develop and execute Commissioning/Qualification/Verification plans.
  • Apply knowledge of continuous improvement and engineering principles and practices in broad areas of assignments and related fields.
  • Knowledge of manufacturing cost calculations, gathering production information, and production scheduling.
  • Ability to develop a sampling plan, sample, analyze and draw statistically based conclusions.
  • Exceptional problem-solving skills with ability to work a problem from problem statement development through to root cause identification and systemic corrective action implementation.
  • Proactive, high initiative individual. Action and results oriented with ability to work in a fast paced, challenging environment.
  • Strong time management, prioritization and follow through skills. Demonstrated ability to manage several tasks simultaneously through to completion while meeting the needs of multiple customers.
  • Demonstrated ability to receive basic coaching/direction and execute work assigned in an accurate and timely manner.
  • Analytical capability with a high level of creativity.
  • Good financial acumen.
  • Proven ability to communicate and collaborate effectively, both written and verbal.
  • Willingness to travel as needed.
  • Daily Management Systems (DMS) – ability to leverage daily management approach to own and manage a system to sustain delivery of expected results over time.

TASTE THE FLAVOR. Competitive salary and incentive plan. Benefits include health insurance, 401k, LTD, paid vacation and holidays!

Reily Foods Company is an equal opportunity employer, Minorities/Females/Disability/Protected Veteran/Sexual Orientation/Gender Identity.

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